Manual dosing and capping monoblocks

Pouchélite

A pneumatically operated manual machine for filling and capping 'Doypack' type flexible pouches with liquid or semi-dense products.
Beverage
Cosmetic
Food
Chemical

Semi-automatic pneumatically operated machine suitable for filling and capping flexible doypack-type bags (with already welded spout) with liquid and/or semi-dense products by means of a Doselite volumetric dosing pump. All parts in contact with the product are made of 316L stainless steel and suitable for contact with food, cosmetics, chemical and pharmaceutical products.

Available with or without inert gas injection before capping to increase product shelf life. The cap is screwed in by an air motor with torque regulation.

This volumetric dosing unit is able to fill even viscous products containing particles or soft fibers of product in suspension and is also suitable for filling at high temperatures.

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Technical specifications

Some technical data to know more about Pouchélite

Specifications

Production
  • 400 p/h for 250 ml flexible bags

Power supply
  • pneumatics

Dimensions
  • 1300 x 550 x 1160H

Weight
  • 115 kgs

Compressed air consumption at 6 bar
  • 300 l/min

Configurations

Models available
  • Pouchélite 5-250 with nitrogen injection
  • Pouchélite 5-250 without nitrogen injection
  • Pouchélite 5 - 380 with nitrogen injection
  • Pouchélite 5-380 without nitrogen injection
  • Pouchélite 20-680 with nitrogen injection
  • Pouchélite 20-680 without nitrogen injection
  • Pouchélite 50-1300 with nitrogen injection
  • Pouchélite 50-1300 without nitrogen injection
  • Pouchélite 50-1500 with nitrogen injection
  • Pouchélite 50-1500 without nitrogen injection
  • Pouchélite 100-5000 with nitrogen injection
  • Pouchélite 100-5000 without nitrogen injection

Accessory kits available
  • Conical feed hoppers (from 6 Lt - from 15 Lt to 30 Lt)
  • Conical double-walled feed hoppers with mixer and heating (from 15 Lt and 30 Lt)
  • Conical feed hoppers with heating band and mixer) (from 15 and 30 Lt )
  • Conical hopper with mixer (15 and 30 lt)
  • Dosing heating system
  • Valve heating system
  • Customized stainless steel fork for bag format change
  • Stainless steel mandrel for plastic screw cap format change
  • Stainless steel mandrel for anti-choking cap format change (babyfood cap)

Packaging

Containers
  • flexible bags type doypack with spout already welded (lateral or central spout)

Caps
  • ribbed screw plastic caps
  • anti-choking plastic caps (baby caps, wavy caps, baby caps, brick caps, tethered caps)


Video Gallery

To see Pouchélite in action in various versions and for different applications, you can explore our video library.

FAQs

Do you still have any doubts? Here you will find all the answers you need.

Is the operation of inserting the bag with Pouchélite automatic or manual?

Yes, the Pouchélite manual monobloc works with the help of an operator who must insert the bag and start the dosage by pressing a side button and lowering the valve on the spout to start the dosage process. Subsequently, it is necessary to place the cap on the bag and using the side button and by lowering the lever, it is possible to start the bag capping process.

Is it necessary to use a hopper or can the product be sucked directly from the tank, cooker or product storage tank?

The same accessories and the same characteristics of Doselite can also be used for the pouchelite machinery, therefore the product can be sucked from the cooker/prepration tank, or via a loading hopper.

Can all flexible bags be filled, both those with a central spout and those with a side spout? and what is the largest bag format that we can handle with Pouchélite?
The Pouchélite machine is able to treat any flexible bag with a pre-welded spout, both in a central and lateral position. There are no limits on the bag format, the minimum and maximum dose is managed by the dosing pump, therefore we have no bag size limits or dose limits.
Can I handle multiple bag or cap formats with the same Pouchélite?

Of course, multiple saccasa formats can be managed, even with different spouts and caps. In the event of a format change, it will be necessary to have a capping mandrel and a bag holding fork for each format of bag/cap to be processed.

Kit and accessories

Pneumatic operated dosing valves

Dosage valves for our piston fillers.

Anti-drip kits and systems

Interchangeable anti-drip systems to be combined with metering valves for volumetric feeders.

Product loading hopper

Product loading hoppers for volumetric feeders. Custom-built and configurable with numerous accessories.

Heating systems

Heating systems keep a product warm during the dosing process.

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